Rephase Hydraulic Cylinders
Rephase hydraulic cylinders are engineered to synchronize the movement of two or more cylinders, ensuring seamless hydraulic operation across a system. These specialized cylinders balance hydraulic pressure and fluid distribution, preventing uneven extension and improving efficiency in demanding applications.
If your application could benefit from, maximum control over complex hydraulic systems, increased stability, improved load distribution, no mechanical connections between actuators, and no devices or plumbing for hydraulic resynchronization, we have custom and standard solutions that can add value to your operations.
Rephase hydraulic cylinders are specifically designed to maintain uniform extension and retraction across multiple cylinders, even when subjected to uneven loads. This synchronization is achieved through internal passageways that transfer hydraulic fluid between cylinders, automatically equalizing pressure.
Some key features include integrated rephasing ports for fluid transfer, robust construction for durability, and the ability to work in both single- and double-acting systems. The benefits of rephasing cylinders are their ability to ensure smooth and consistent operation, particularly in applications that require multiple synchronized movements, as in agricultural or construction equipment. This feature reduces wear and tear on machinery, enhances control, and improves system reliability by preventing cylinder misalignment or uneven extension.
Key Markets:
- Agriculture
- Construction
- Mining
- Forestry
- Material
- Oil & Gas Drilling
- Waste Management
Key Applications:
- Agricultural Planting Equipment
- Boom Lifts and Cranes
- Road Graders
- Log Loaders
- Drilling Rigs
- Snowplows
- Waste Compactors
Smooth Operation
Synchronized Motion
General Features & Specifications
- Rephasing Ports. Built-in passageways enable fluid transfer, ensuring synchronized motion across cylinders.
- High-Pressure Ratings. Designed to handle hydraulic pressures ranging from 3,000 to 5,000 PSI, making them suitable for heavy-duty applications.
- Double- or Single-Acting Design. Available in both double-acting (powered both ways) and single-acting designs, offering flexibility for different operational needs..
- Custom Stroke Lengths. Manufactured to meet unique application requirements with tailored dimensions.
- Durable Construction. Made from high-strength materials, including alloy steel, for maximum longevity.
- Corrosion Resistance. Treated with protective coatings to withstand harsh environments, such as forestry, mining, and oil & gas operations.
Custom Rephase Hydraulic Cylinders
Our custom manufacturing options allow you to tailor rephase hydraulic cylinders to your exact specifications. Available customization includes:
- Specialized stroke lengths
- Port configurations
- Bore sizes
- Custom mounting styles
- Wear-resistant materials
- Corrosion-resistant coatings
- Temperature-resistant seals
Frequently Asked Questions
Have a question about Rephase Hydraulic Cylinders? We are here to help.
What is a rephase hydraulic cylinder?
A rephase hydraulic cylinder is designed with internal fluid passageways that enable multiple cylinders in a system to extend and retract in perfect synchronization, even when operating under different load conditions.
How do rephase cylinders work?
Rephase cylinders use built-in rephasing ports that allow hydraulic fluid to transfer between connected cylinders. This automatic fluid balancing ensures uniform movement across all cylinders in the system.
In what applications are rephase cylinders most commonly used?
Rephase cylinders are widely used in applications that demand synchronized hydraulic motion, such as agricultural machinery, construction and forestry equipment, road graders, and drilling rigs.
What are the key benefits of using rephase hydraulic cylinders?
Key benefits include precise cylinder synchronization, improved motion control, reduced mechanical wear, enhanced multi-cylinder performance, and increased hydraulic system reliability.
Can rephase hydraulic cylinders be customized?
Yes, rephase cylinders can be tailored with custom stroke lengths, bore sizes, specialized mounting configurations, corrosion-resistant finishes, and temperature-resistant seals to suit specific operational requirements.
What types of hydraulic systems are compatible with rephase cylinders?
Rephase hydraulic cylinders are compatible with both single-acting and double-acting hydraulic systems, depending on the specific application and system setup.
What is the maximum pressure rating for most rephase cylinders?
Most rephase hydraulic cylinders operate at pressure ratings between 3,000 to 5,000 PSI, but custom designs can accommodate different pressure requirements based on application needs.
Do rephase cylinders require special maintenance?
No, they follow standard hydraulic cylinder maintenance practices, such as checking for leaks, monitoring fluid levels, and inspecting seals for wear to ensure optimal performance.
How do rephase cylinders improve machine performance?
By maintaining synchronized cylinder movement, rephase cylinders prevent misalignment, reduce wear, and ensure smoother operation, which improves overall machine performance and longevity.
What are common signs that a rephase cylinder needs to be repaired?
Indicators of potential issues include sluggish or uneven movement, hydraulic fluid leaks, reduced lifting capacity, and unusual noises during operation.
Are rephase hydraulic cylinders suitable for harsh environments?
Yes, they can be manufactured with corrosion-resistant coatings and high-durability seals to withstand extreme conditions in industries such as agriculture, mining, and construction.
What are rephase ports, and why are they important?
Rephase ports are internal fluid passageways within the cylinder that regulate hydraulic fluid distribution, ensuring synchronized operation in multi-cylinder systems for consistent performance.
Can rephase cylinders be retrofitted into existing systems?
Yes, rephase cylinders can often be retrofitted into existing systems, but proper sizing, pressure adjustments, and compatibility checks are necessary for seamless integration.
What materials are rephase hydraulic cylinders typically made from?
They are typically constructed from high-strength alloy steel or ductile iron, with optional coatings for enhanced wear resistance and protection against corrosion.
What industries benefit the most from rephase cylinders?
Industries like agriculture, construction, mining, forestry, material handling, and waste management benefit the most from rephasing cylinders due to their need for synchronized and precise hydraulic movements.
Contact Us
To learn more about how our innovative hydraulic cylinders are made with premium coatings and materials can deliver outstanding performance in highly corrosive environments, provide longer cylinders life, and decrease your maintenance costs, tell us who you are and briefly describe your application.
When you use Energy MFG's field-proven cylinders, you’re getting products and systems that are reliable, rugged and high-performance.
